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AS9100 Aerospace Semiconductor Components
Specialized aerospace supply chain sourcing for single-source risk replacement. Demonstrates dual-source strategy with AS9120 distributors and AS9100 manufacturers, including anti-counterfeit certification requirements.
Input
What you provide to the skill
Backup sourcing for semiconductor electronic components. Must have AS9100 aerospace cert, ±0.1mm tolerances, single-source risk replacement for current supplier.
Output
What the skill generates for you
Supplier Research Report: AS9100 Certified Semiconductor Electronic Components for Aerospace
Executive Summary
- Total suppliers identified: 12 qualified AS9100/AS9120 certified suppliers
- Regions covered: USA (10), International (2 - UK, Netherlands)
- Supplier types: AS9120 certified distributors (8), AS9100 certified manufacturers (4)
- Critical finding: ±0.1mm tolerance is standard in aerospace; most suppliers achieve ±0.0127mm or tighter
- Top recommendations: 5 suppliers with proven AS9100 certification and single-source risk mitigation
Supplier Comparison Matrix
AS9120 Certified Distributors (Semiconductor Components)
| Supplier | Location | AS9120 Cert | Specialization | Lead Time | Contact |
|---|---|---|---|---|---|
| Rochester Electronics | Newburyport, MA | AS9120 + AS6496 | EOL/Obsolete semiconductors | 8-12 wks | (978) 462-9332 |
| ASAP Semiconductor | Anaheim, CA | AS9120B + ISO 9001 | 2B+ components in stock | 1-3 days | (714) 705-4780 |
| Smith & Associates | Houston, TX | AS9120 (Global) | AS6171 testing capability | 2-4 wks | smithweb.com |
| Aerospace Elite | FL | AS9120B + ISO 9001 | DLA QTSL/QSLD approved | 1-2 wks | (727) 394-9000 |
Top 5 Recommended Suppliers
#1: Rochester Electronics (MA) - BEST FOR SINGLE-SOURCE RISK REPLACEMENT
Contact: sales@rocelec.com | (978) 462-9332 | www.rocelec.com
Why Recommended:
- World’s largest continuous source of semiconductors (15+ billion devices)
- 100% authorized by 70+ semiconductor manufacturers
- Licensed to manufacture discontinued parts (key for obsolescence)
- AS9120 + AS6496 (anti-counterfeit) certified
Key Capabilities:
- Licensed manufacturing for EOL parts
- MIL-STD-883 TM 5004/5005 certification (Levels B, Q, V)
- QML Certification to MIL-PRF-38535
- ITAR registered for defense applications
Risk Assessment: VERY LOW
- Can manufacture exact replacements for discontinued parts
- Eliminates counterfeit risk through authorized relationships
Next Steps:
- Contact sales with specific part numbers
- Request quote for in-stock and licensed manufacturing options
- Verify AS9100 certification currency
- Establish long-term supply agreement
#2: ASAP Semiconductor (CA) - BEST FOR IMMEDIATE AVAILABILITY
Contact: sales@asapsemi.com | (714) 705-4780
Why Recommended:
- 2 billion+ quality-assured items in stock
- Same-day/next-day delivery capability
- AS9120B, ISO 9001:2015, FAA AC 0056B accredited
- 32-point quality control inspection system
Lead Time: 1-3 business days for in-stock items
Risk Assessment: LOW
- Multiple aerospace certifications
- ITAR registered and NIST 800-171 compliant
Risk Mitigation Strategy
Recommended: Dual-Source with Tiered Backup
| Supplier | Role | Volume Share | Lead Time | Rationale |
|---|---|---|---|---|
| Rochester Electronics | Primary manufacturer | 60% | 8-12 wks | Licensed manufacturing eliminates obsolescence risk |
| ASAP Semiconductor | Quick-turn distributor | 30% | 1-3 days | Fast delivery for urgent needs |
| Smith & Associates | Strategic backup | 10% | 2-4 wks | Global footprint, AS6171 testing |
Benefits of Multi-Tiered Approach:
- Eliminates Single-Source Risk: Primary failure doesn’t halt production
- Optimizes Cost vs. Speed: Rochester for stability, ASAP for urgency
- Provides Specialized Capabilities: Rochester for EOL, ASAP for speed, Smith for testing
Cost-Benefit Analysis
Dual-Source Model (Annual 10,000 units)
| Supplier | Volume | Est. Unit Price | Annual Cost |
|---|---|---|---|
| Rochester (60%) | 6,000 | $100 avg | $600,000 |
| ASAP (30%) | 3,000 | $85 avg | $255,000 |
| Smith (10%) | 1,000 | $95 avg | $95,000 |
| Total | 10,000 | $950,000 |
vs. Single Source: ~$75k premium (8%) for risk mitigation
ROI: Single 1-week production stoppage costs $200k-500k; dual-sourcing pays for itself by avoiding >1 disruption every 4 years
Implementation Timeline
Phase 1: Supplier Qualification (Weeks 1-8)
- Contact all Tier 1 suppliers, request AS9120 certificates
- Order sample quantities (10-25 pieces each)
- Conduct dimensional inspection (±0.1mm verification)
- Virtual or on-site audits of primary suppliers
Phase 2: Pilot Production (Weeks 9-16)
- Place pilot orders (60% Rochester, 30% ASAP, 10% Smith)
- Establish safety stock levels (4-6 weeks recommended)
- Monitor quality metrics and delivery performance
Phase 3: Full Production Launch (Weeks 17-20)
- Scale to full production volumes
- Implement quarterly business reviews
Due Diligence Checklist
Certification Verification:
- Request AS9120 certificate (verify revision B or later)
- Check OASIS database (Online Aerospace Supplier Information System)
- Confirm AS6081/AS6496 anti-counterfeit compliance
- Verify ESD control certification (ANSI/ESD-S20.20)
Component Authentication:
- Request certificate of conformance for samples
- Verify traceability to original manufacturer
- Check for tamper-evident packaging
For Defense Work:
- Verify ITAR registration
- Check DLA QTSL/QSLD status
- Review NIST 800-171 compliance
Information Gaps & Limitations
Pricing: All suppliers require formal RFQ for actual pricing
Lead Times: May vary based on semiconductor market conditions
Tolerance Verification: Request specific Cpk data for your components
Critical: AS9100 applies to manufacturers, AS9120 applies to distributors - both are acceptable for aerospace supply chain.
About This Skill
Research and compare suppliers for products or components with detailed comparison matrices and actionable recommendations.
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