Examples for Warehouse Capacity Planner

Analyzing a fast-growing e-commerce distributor (12%/month) with 30k sqft warehouse already at 81% utilization. Demonstrates urgent capacity forecasting (2 months to overflow), comparing expansion vs racking optimization scenarios, and showing immediate ROI calculations with critical implementation timelines.

Evaluating overflow vs optimization for a business with 2.3× seasonal peak (6k to 14k pallets in Q4). Shows seasonal capacity modeling, recurring cost analysis for overflow storage, and permanent high-density racking solution with 5-year financial comparison demonstrating $3.86M savings.

Evaluating whether 3,500 pallets can consolidate from 60k sqft to 40k sqft facility with lower rent. Demonstrates density calculations, utilization analysis showing as-is move creates risky 90% utilization, and optimized approach with selective racking achieving healthy 76% utilization with 2-3 month payback period.